How can I produce cement by saving time and money?

15/01/2018

Risks of cement production

Cement factories - 5 steps to follow in cement production:

Raw material extraction
Raw material crush and storage
Raw material baking
Cement crush and storage
Packaging and transport of the material

For each step, a large quantity of fine cement powder is produced and released in the air. Then, this powder lays down all over the plant (on production machines, trucks, buildings, workers), consequently posing a serious threat to workers’ health, production efficiency and the environment. When necessary, the machines are even stopped to be cleaned, consequently causing unexpected costs - up to the 20% of the total amount of the cement production – and undermining business’ sustainability.

Advantages of constant cleaning

Constantly cleaning production lines and plants from dust and powders will bring:

Production increase: massive cleaning allows both to keep process lines on full service and to increase the production rate.
Downtime reduction: Fast and safe cleaning of the plant prevents downtimes and avoids efficiency losses.
Material cost reduction: Suction allows to recover cement dust leaks provoked by packaging process.

Our solution: Mobile and fixed solutions

Delfin has designed a specific range of solutions for cement dust:

Heavy duty side channel blower for continuous work
High efficiency M class filter system (1 micron) to reduce the risk of clogging
Automatic filter cleaning system to guarantee constant suction performances
Possibility to handle large quantities of heavy and sticky powder
Equipment suitable for mobile purposes or to be used in centralized vacuum system
Possibility to choose separators to increase collection capacity